For almost 16 years, there was an over 50% decrease in nonfatal injuries in the construction industry. Much of this can be owed to improved technology and safety regulations. One of the more commonly used machines in manufacturing is a crane.
While it helps carry large and heavy loads, it poses a significant risk for injuries. A simple crane repair can make a world of difference between injury, death, and costly errors.
However, only certain companies are certified and qualified in performing repairs and inspections. We have put together five common signs that your crane needs to be repaired, along with some helpful tips on improving safety with cranes in the workplace. Keep reading for more information!
1. Cracks or Damage
It may seem obvious, but one of the first things you should do if you need a crane repair service is check out how your crane looks. You may notice cracks, loose parts, or other signs of damage.
First, look over the main parts and check for broken pieces. However, sometimes the smaller components cause the most significant problems. Your crane should have regular checks including:
- Bolts
- Rivets
- Pins
- Cotter keys
If any of these parts experience a malfunction, it can be costly and pose a health or safety risk. If it is as simple as tightening a bolt, that is something that you can do on your own. However, it is also helpful in scheduling regular checks through a repair service company to assess it more thoroughly.
2. Check Brakes
Just like a vehicle, brake pads in a crane can wear down. In addition to the brake, you should include inspections with the clutch.
Crane repairs can include simple tune-ups such as new brake pads. If you let problems continue, you might have a costlier problem on your hands. If the damage is more significant, you might have to fork out money for discs and anchor plates.
Brakes and clutches are essential for controlling the speed of the crane and keeping your workers safe. Improper or damaged parts can lead to high safety concerns. Call on expert repair services if you are unsure if your brakes function at a standard level.
3. Frayed Ropes
Outside of the body of the crane itself, you should have regular inspections on the rope. Frayed or coiled ropes can cause a host of issues, starting with the most extreme – breaking.
If a rope breaks while lifting a load, you will risk damaging your crane further or causing physical harm to workers. Crane ropes typically wear out with age and repetitive use, making it even more critical that you schedule regular maintenance.
Additionally, in hot temperatures, ropes can start drying out. Crane repair services can help you lubricate your ropes and ensure their integrity remains intact.
4. Chain Links
Along with frayed or dried-out ropes, broken chain links can create a domino effect of issues. Chain links, like ropes, wear out with repetitive use and time. Luckily, you can inspect these beforehand and contact a crane repair service if you notice one that is broken or crushed.
Crane Repair and Maintenance
Prevention is key when it comes to the longevity of your crane. You should have your crane inspected regularly, depending on its use. If your crane is used heavily, it should have weekly inspections.
Minimal use can require monthly checks or longer. Keep in mind – if you go a long period without using your crane, it will need another initial inspection before you can resume using it.
Inspection guidelines are found in the Occupational Safety and Health Administration (OSHA). It includes the policies needed for initial and intermittent checks. Additionally, only certain companies and organizations have met the standards outlined by the Crane Manufacturers Association of America.
These companies have demonstrated competency in checking multiple crane components for safety. The best medicine is always preventive – if you notice signs of your crane breaking down, call on the expert company and schedule regular maintenance.
Local Crane Repair Services
Do you need a crane repair? Cranes are highly used in the construction industry but can also cause harm to employees or construction sites if they aren’t maintained or repaired. If you have noticed any of the five common signs listed above, it might be time to pick up the phone.
Simple and complex repairs require a qualified service team. Check out our website and call or send us a message to have a team come out and inspect your crane. You can save yourself time and money in the long run by leaning on a trusted and professional company.